Pallet Stores & Stack-Breaking Robots
Automation of pallet and load-carrier handling
for advanced manufacturing facilities and warehouses
for advanced manufacturing facilities and warehouses
Pallet Stackers (Pallet Stores / Pallet Masters)
For pallet storage and automated pallet dispensing to carts or conveyor systems. Increase order throughput and reduce processing time during peak loads.
Pallet Stack-Breaking Robots for Nested Pallets
Compact footprint reduces facility space costs.
Simple operation lowers training and maintenance expenses.
One robot replaces several operators and works 24/7, handling up to 2,000 pallets per day.
Simple operation lowers training and maintenance expenses.
One robot replaces several operators and works 24/7, handling up to 2,000 pallets per day.
Pallet Sorting Robots
3-in-1 solution: unstack, dispense, and sort pallets using AI and machine vision, automatically rejecting defective pallets.
Replace entire manual teams.
Require minimal installation space.
Replace entire manual teams.
Require minimal installation space.
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Manual Pallet Handling Causes Direct Losses
The higher the pallet flow at a facility, the greater the share of pallet preparation and handling costs in overall operational profitability.
Manual pallet operations include:
When these tasks are performed manually,
their total cost continues to increase as volumes grow.
To reduce these costs, automation of pallet handling operations is essential.
Manual pallet operations include:
- breaking down stacks with nested pallets
- pallet sorting
- pallet preparation for palletizing lines or order picking carts
When these tasks are performed manually,
their total cost continues to increase as volumes grow.
To reduce these costs, automation of pallet handling operations is essential.
Paletron Develops Solutions for Fully Automated Pallet Handling
We offer a dedicated range of robotic solutions:
pallet stores, pallet stack-breaking robots, and pallet sorting systems
pallet stores, pallet stack-breaking robots, and pallet sorting systems
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Automatic Pallet Store
Learn moreDesigned to automate pallet dispensing to carts or conveyor lines.
Key benefits:
- speeds up operations and reduces manual labor
- enables seamless integration of AMR transport robots
- improves workplace safety and operational reliability
- extends pallet service life
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Robot for Breaking Down Stacks of Nested Pallets
Learn morePerforms a labor-intensive task by automatically breaking down stacks of nested pallets. No direct equivalents on the market.
Key benefits:
- reduces manual labor and eliminates personnel assigned to manual stack breaking
- compact footprint — requires minimal floor space
- significantly more cost-efficient than universal multi-axis robots
- operates autonomously or integrates directly into existing production lines
How the Paletron Stacker Automatic Pallet Store Works
The Paletron Stacker automatically accumulates pallets, lifts the stack as it grows, and dispenses pallets individually to carts or conveyor lines with consistent speed and precision
How the Paletron Revolt Stack-Breaking Robot Works
The robot automatically separates nested pallets, breaking down stacks and feeding pallets individually to the conveyor or downstream processes.
What Implementing Paletron Solutions Delivers
- Speed
- 20–35% increase in overall process speed
- Profitability
- 20–40% reduction in operational costs
- Workplace Safety
- Reduced injury risk and lower operator fatigue
- AutomationPaletron is a key element of end-to-end process automation,
enabling seamless integration of AMR systems
Paletron Engineering Team
Our Advantages
We design and develop proprietary robotic solutions for the automation of logistics and manufacturing processes, including engineering, production, and on-site deployment. Our engineering and manufacturing facilities are located in the Moscow region
Our solutions, technologies, projects, and engineering team have been evaluated and approved by the expert committee of the Skolkovo Innovation Center.
We are an official Skolkovo resident as a robotics developer and manufacturer.
We are an official Skolkovo resident as a robotics developer and manufacturer.
For over 10 years, we have been developing innovative solutions
for palletizing automation and pallet handling.
We hold patents for proprietary technologies and utility models,
ensuring proven performance and long-term reliability.
for palletizing automation and pallet handling.
We hold patents for proprietary technologies and utility models,
ensuring proven performance and long-term reliability.
Our solutions deliver the required functionality at a fraction of the cost of universal robotic systems, with significantly lower implementation and lifetime ownership costs.
Optimized investment and reliable operation deliver fast payback.
Paletron solutions automate routine pallet processes and enable scalable automation of internal logistics with full material flow transparency.
Paletron solutions automate routine pallet processes and enable scalable automation of internal logistics with full material flow transparency.
Our in-house engineering team and local manufacturing ensure high-quality deployment and full lifecycle support for all Paletron solutions.
Customers benefit from stable service, updates, and technical assistance
throughout the entire operational lifetime of the system.
Customers benefit from stable service, updates, and technical assistance
throughout the entire operational lifetime of the system.
Our customers may be eligible to participate in various incentive programs
designed to support the adoption of locally developed robotics solutions, including:
designed to support the adoption of locally developed robotics solutions, including:
- Government subsidies covering up to 20% of total project costs
- Preferential leasing programs for equipment produced by local manufacturers
Proven Results
Our Projects
Logistics Complex named after Deng Xiaoping
Accelerating and Automating Order Picking Operations
Delivery of 50 Paletron pallet stores for the Deng Xiaoping Logistics Complex, SEZ Alabuga
Ruscam Glass Packaging (Şişecam Group)
Automation of Nested Pallet Stack Breaking
A project to automate the breakdown of stacks of nested pallets for a production line.
Supply of the Paletron Revolt stack-breaking robot and six driven roller conveyor sections.
Supply of the Paletron Revolt stack-breaking robot and six driven roller conveyor sections.
Leroy Merlin Pro
Automation of Breaking Down Stacks of Nested Pallets
Paletron supplied a nested pallet stack-breaking robot for the Leroy Merlin Pro logistics center “Northern Star”.